ISO 9001
segment 4.2.1 General states that the quality management system documentation
must include documented statements of quality objectives. It leaves it to management to determine what
those objectives are.
Quality objectives should be in alignment with the quality
policy, so it’s important to decide what the organization’s quality policy
is. For each QMS process, quality
objectives should be established. The
objectives should be SMART. That is
Specific, Measurable, Achievable, Realistic and Timely.
For example, consider a quality policy that states: ‘We will achieve zero defects in product
shipped’. If the organization is
shipping 10% defective product, a SMART objective might be: ‘Achieve a 10%
reduction in defects shipped in the next fiscal year’. It doesn’t reach zero defects, but the
objective heads in the direction the organization needs to go to achieve zero
defects, so it is in alignment with its objective.
Each organizational unit that can affect the quality of the
product should have metrics that show whether the department is meeting goals
which drive the organization toward achieving its objectives. Metrics should measure both efficiency and
effectiveness.
Efficiency measures the amount of resources consumed. Effectiveness measures the success of the
organizational unit in achieving its objectives. In the example above, man-hours consumed to
appraise product quality might be an efficiency metric. Number of defective units shipped could be an
effectiveness metric. Achievement goals
for each metric can be established and achieved within a period. Achievement of these goals drives the
organization toward the achievement of its objective.
I like to have at least one overall metric which tells the
organization how it is doing. For
manufacturing operations a metric like first pass rejection rate, or warranty
return rate are meaningful metrics.
Consider measurements which can be quantified in
dollars. One organization I worked with
had 20% late deliveries. For that
organization this represented $8 million in sales shipped late to customers.
I have provided some ideas to consider when establishing
quality objectives. An external auditor
will view the organization’s metrics in the light of its objectives. Establish SMART goals that are in alignment
with the organization’s objectives, and be able to show that they are being
achieved.
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